Laser spectrometer helps to recycle valuable technology metals correctly

– The laser spectrometer for metal detection designed and built in the RoboAI laboratory of Satakunta University of Applied Sciences has been made to work as intended and the first results look very promising, says project manager Pekka Suominen with satisfaction.

17.6.2022 | By: Petra O'Rourke and Pekka Suominen | Photo: Petra O'Rourke and Pekka Suominen

Satakunta has unique high-tech industrial parks in Pori and Harjavalta, where large international companies process technology metals (copper, nickel, gold and silver) and manufacture high-tech metal products such as rare earth permanent magnets, superconductors and battery chemicals. The online method based on laser spectroscopy, developed by RoboAI Green experts, is hoped to be a future tool for industry to increase the share of recycled raw material and to monitor the process. Pictured are Hannu Henttinen, Pekka Suominen and Timo Santa-Nokki.
Satakunta has unique high-tech industrial parks in Pori and Harjavalta, where large international companies process technology metals (copper, nickel, gold and silver) and manufacture high-tech metal products such as rare earth permanent magnets, superconductors and battery chemicals. The online method based on laser spectroscopy, developed by RoboAI Green experts, is hoped to be a future tool for industry to increase the share of recycled raw material and to monitor the process. Pictured are Hannu Henttinen, Pekka Suominen and Timo Santa-Nokki.

A man is standing next to the laser.

Project worker Hannu Henttinen has been responsible for the mechanical design and construction of a the laser spectrometer and the first tests on samples from companies testing the first samples from companies. – Experience as a lab technician made the task easier, as I am familiar with the operation of the spectrometer and taking samples, says Hannu. – Only one in a hundred could do the job in the time required, so Hannu has special skills, says Suominen.

RoboAI Green, a of the RoboAI Research and Development Centre, which was started in autumn 2021, focuses on research related to the circular economy of technology metals. Pekka Suominen, Project Manager and Senior Adviser in RoboAI Green, has a long research and product development background. For the last 12 years he has been the CTO of a  start-up company he founded, and has been involved in international trade and technology development with Asian and European partners. Prior to that, he was a Fellow researcher at the European Organization for Nuclear Research (CERN) in Switzerland. At the same time, Suominen has worked closely with Prizztech Ltd, a Satakunta region business development company, and with industrial companies in Satakunta.

 

Increasing recycling in industry

The circular economy of technological metals is a key priority for several industrial companies in the Satakunta region. In the copper, nickel and battery materials industries in particular, pressure for more environmentally friendly solutions are constantly increasing and legislative requirements are becoming stricter. For example, the EU directive under preparation sets a minimum level of recycled raw material in battery production of 12% by 2035. As the demand for metals continues to grow, efficient recycling methods will have to be developed for the future industrial processes, in particular for the technological metals used in batteries. The key to recycling is the identification of the different metal fractions and hence correct recycling.

– For example, small batteries may contain substances that are harmful to the recycling process. In practice, a single battery containing cadmium can ruin a whole batch of 10 000 recycled batteries, says Suominen.

 

 As the demand for metals continues to grow, efficient recycling methods need to be developed for the technology metals that will enter industrial processes in the future.

 

 

Close-up of a laser.

The laser spectrometer was designed and built by RoboAI Green experts. There is nothing like it available on the market.

Wavelength reveals elements

RoboAI Green researchers have developed a new online method based on laser spectroscopy and artificial intelligence that allows the chemical composition of raw materials to be analysed mid-process, for example directly from the molten mass. This avoids harmful substances, controls the amount of recycled metal and optimises the process.

The system shoots a short and powerful laser pulse into the material to be analysed. The power density on the surface of the material is so high that the material vaporises into a plasma. The material is ionised and the free electrons in the plasma move away from the ground states, i.e. become excited. As the excited states discharge, electromagnetic radiation is emitted, the wavelength of which depends on the elements in the sample. A spectrometer can be used to separate and measure the wavelengths. The AI identifies the relevant signals from the vast amount of data, interprets them quickly and accurately, and thus determines the elemental content of the object to be analysed.

 

 In the future, RoboAI Green will be recognised nationally and internationally, especially as an expert organisation in metal recycling.

 

Piece of metal with marks.

The traces melted by the laser pulse on the surface of the aluminium sheet are only visible under a microscope, they are barely visible to the naked eye.

Working together to increase competitiveness

– Research and collaboration with companies is very important in the circular economy of technology metals, not only regionally, but also nationally and internationally. After the first results of the study, industrial companies in the region are very interested in the method we have developed. Companies in the Satakunta region, especially in the process industry, have had a great need for highly skilled workers. SAMK, Aalto University, Satakunta's metalworking companies and the City of Pori have started a cooperation to meet this need. A process engineering pathway began in 2020 within SAMK's Energy and Environmental Engineering degree programme, after which students will be able to apply for the Master's degree in Sustainable Metals Processing at Aalto University. This is something we are also trying to promote. Suominen sees a bright future for RoboAI Green.

– In the future, RoboAI Green will be recognised nationally and internationally, especially as an expert organisation in metal recycling. Companies would turn to us if they wanted to improve their recycling process, Suominen says.

 

RoboAI Green is a REACT-EU project funded by the Satakunta Federation and co-implemented by Prizztech Oy.

 

For more info:

Pekka Suominen
p. 044 710 3095
pekka.suominen@samk.fi

 

Logorivi.

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Satakunta has unique high-tech industrial parks in Pori and Harjavalta, where large international companies process technology metals (copper, nickel, gold and silver) and manufacture high-tech metal products such as rare earth permanent magnets, superconductors and battery chemicals. The online method based on laser spectroscopy, developed by RoboAI Green experts, is hoped to be a future tool for industry to increase the share of recycled raw material and to monitor the process. Pictured are Hannu Henttinen, Pekka Suominen and Timo Santa-Nokki.
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Laser spectrometer helps to recycle valuable technology metals correctly

– The laser spectrometer for metal detection designed and built in the RoboAI laboratory of Satakunta University of Applied Sciences has been made to work as intended and the first results look very promising, says project manager Pekka Suominen with satisfaction.